Brought to me in pieces, had been started in Missouri, very rusty

Poorly installed patch

Rust thru the header panel

Rust above the doors

floor rust

Rust inide and out

replacing with an Idaho cab, very little rust, one cab corner.

Saving a fortune in repairs

Hood looks good

Block sanding shows the dents

Rust holes in bottom of fender

Rust holes above the headlight.

Edge had 1/4 inch of filler

Time to remove the ugly

Uglier under the patch

Formed 2 curved patches and tack welded in place

All welded in place and ground smooth.

Careful measuring to cut and replace with new reproduction piece.

After 2 trimmings, spot weld in place.

Now to remove the outer skin

After several several trim and fit attempts, welded in place. Removed rust area above, will make a new piece from scratch.